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One of my favorite rifles to take to the range five or six times a year is the big .451 caliber reproduction of the hexagonal bore Whitworth rifle shown in the photo above. When summer temperatures soar into the upper 80's and 90's in Western Montana, and it gets just too hot to do a lot of shooting with plastic saboted bullets, that's when I pull out the Whitworth rifle. But, first I have to make up a batch of bullets. And while it does take a while, it's not difficult.
The bullet starts out as a standard round sided cylindrical 500-grain cast bullet - produced with the Lee Precision 459-500-3R bullet mold. The bullet, as cast, is right at .459" in diameter (for loading into the big .45 caliber black powder cartridges, i.e. .45-70, .45-90, etc.).
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Shown Above - The 500 grain cast Lee bullet as from the mold, right. The same bullet swaged, center. The 580-grain Whitworth bullet offered by Dixie Gun Works, left.
The undersized bullet still makes some contact with bore...offering just a little resistance. I have shot them as they are formed, but have easily gotten far superior accuracy when the bullet is wrapped with two layers of Alox lubed cotton-based paper. The fit is a little tight, but the paper wrapped base of the bullet can still be worked into the bore, then using a short starter that's been shaped to fit down over the nose of the bullet, a healthy whack gets the paper wrapped bullet into the bore. It's then easily pushed down the bore with the Whitworth's steel ramrod to seat on the powder charge.
My particular Whitworth copy came from Dixie Gun Works, back in 2005. The rifle is still offered, and sells for $1,300. For more on the rifle, go to -
http://www.dixiegunworks.com/product_info.php?products_id=922
Dixie Gun Works recommends loading 60-grains of FFFg behind the big 580-grain hex-shaped lead round nosed bullet they offer. My first shooting was done with these bullets, and the rifle shot okay with the 1.340" long projectiles...but they loaded extremely tight. That's when I had a friend, who is one heck of a machinist, produce the hex swaging die for me. (Before anyone writes and inquires, he let me know in no uncertain terms that the die I have was the first...and last such die he would ever produce.)
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Photo At Right - Best 200 yard Whitworth group shot, so far, with swaged Lee bullet.
Back when I first got the rifle, still shooting with the open sights, I took a couple of does with the Dixie bullet, both at about 50 yards. Last year, I made up my mind that I was going to put something down with the Whitworth out at about 200 yards. One area I planned to hunt in Montana (out on the plains) allowed the purchase of up to 7 doe tags, so I purchased several just to put some meat in the freezer...and to take one at longer range (200 yards) with the .451 Whitworth.
The second evening in camp, I carried two rifles out to a small portable camouflaged blind I had set up at the edge of a river-bottom alfalfa field. I packed my .50 Traditions VORTEK Ultra Light LDR just in case nothing walked to within 200 yards of the blind...and I took the Whitworth in order to take a doe that did get within 200 yards of the big and heavy bullet shooting rifle.
About an hour and a half before sunset, close to 40 whitetails worked out into the field, including a small 4x4 buck, but I had already filled my buck tag on the first morning of the hunt. I had forgotten my laser range finder in the pack I had worn all morning while looking for deer in the hills behind camp. I rested the Whitworth on one of the Bog Pod CLD-3 collapsible tripod rests, and sighted through the Hi-Lux Malcolm scope. The sun had already dropped behind a high ridge to the West, but I could still see the multiple targets in front of me very clearly.
Photo Above Left - The adjustable rear mount of the Hi-Lux Optics 6x Malcolm scope can be quickly moved from one yardage setting to another - once those settings are known.
When I walked out to the deer, I saw why it had gone down so quickly. The big 500-grain cast & swaged Lee bullet had caught the deer only about two inches down from the top of the back. That big chunk of lead had blown out about four inches of backbone...and unfortunately ruined about six inches of backstrap.
Mid day the following day, I walked out to where I had field dressed the deer, and took a laser reading on the front of the blind - 172 yards. Back at camp, I set up a portable target board I had brought along...at 172 yards...and took a shot from the Bog Pod rest. The hole was right at six inches above point of aim. Then, I moved back 26 more yards, and took a shot from exactly 200 yards, for which the scope was set, and the hole in the target was right at one inch above point of aim - pretty much how it had been sighted. It was clear that with the doe standing just 28 yards closer, the trajectory of that big bullet was close to six inches higher.
This coming summer, I'll do a good deal of shooting to determine the 300-yard setting for the Malcolm scope...and will likewise do some shooting with the .451 Whitworth at 225...250...and 275 yards. My goal for this fall is to fill one of those doe tags with the Whitworth at 300 yards. Rest assured, I'll never forget my range finder again. - Toby Bridges, NORTH AMERICAN MUZZLELOADER HUNTING